Ultrasonic Soldering & Active Solders

S-Bond® active solders are very effective in combination with ultrasonic soldering for a range of applications. Ultrasonic soldering (U/S) is a fluxless soldering process and is finding growing application in soldering of metals and ceramics from solar photovoltaics and medical shape memory alloys to specialized electronic and senor packages. U/S soldering has been reported since 1955 as a method to solder aluminum and other metals without the use of flux. The reason for expanding usage is that ultrasonic soldering is a fluxless process. Read more about Ultrasonic Soldering & Active Solders

S-Bond 220M Developed for Silicon/Silicate Joining

The direct solder joining of silicon is difficult posing solder wetting and adherence challenges for many applications including electronic “die” packages, sensor chips and solar panels. The direct solder bonding to silicon (Si) has been limited by the wetting resistance of angstrom thick nascent silicon dioxide (SiO2) layers that naturally forms on silicon. To combat these solder bonding challenges, metal plating (vapor deposition of Ti and Ni) has been used. To address this challenge, S-Bond Technologies has developed and has recently been awarded a patent for its S-Bond 220M alloy which is a Sn-Ag-Ti-Ce-Ga + Mg alloy that has been optimized for direct Si solder bonding without flux nor plating. The new alloy bonds well to silicon, silica, and glass silicates based on a solder formulation that adds magnesium (Mg) in low enough levels that does not change the solder melt behavior but enhances the “active” nature of S-Bond alloys to interact with oxides of silicon and many other metals even more effectively than other active solders. These Mg modified active solders wet and adhere very well to silicon based on mechanical activation used in other active solders. Read more about S-Bond 220M Developed for Silicon/Silicate Joining

Metal Soldering with Active Solders

Active solders such as S-Bond have wide application in joining a wide variety of metals including aluminum, copper, stainless steel, titanium, all based on S-Bond alloys’ ability to directly wet and adhere to the metallic surface compounds. Using mechanical activation active solders such as S-Bond successfully join like and dissimilar metal combinations in a wide variety of applications, from heat sinks and sensors to medical/surgical devices. Read more about Metal Soldering with Active Solders